Magnetic Plate

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Magnetic Plate

Magnetic Plate Manufacturers In India

Magnetic Plates are important industrial iron separators that are used for the separation of fine ferrous materials and tramp iron from many types of free-flowing and pneumatically conveyed material like corn, sugar, flour, gravel, plastic and other granular materials.

The Plate Magnets also go very well with powdery, moist, lumpy, and abrasive products and large debris that might choke, bridge, or cause rapid wear in cartridge-based separators. Plate magnets are flexible enough to be deployed above conveyors or below conveyor drive pulleys to capture contaminants. They are available in both flat and curved shapes and can be installed either above or at the discharge end of material flow.

Magnetic Plate is a type of magnetic separator designed and manufactured by Shree Vishwakarma Magnets. The company is a widely acclaimed Magnetic Equipment Manufacturers, Suppliers, and Exporters in India. The magnetic plates are made of high-quality stainless steel and rare earth magnets, which provide high-intensity magnetic fields to effectively capture and remove ferrous contaminants from free-flowing materials.

Magnetic Plates in the Mining and Chemical Industries

The magnetic plate is widely used in various industries such as food processing, pharmaceuticals, chemicals, plastics, ceramics, and mining. It is an ideal solution for removing unwanted ferrous particles from raw materials, powders, liquids, and other types of products to ensure the quality of the final product. The magnetic plate is also used to protect equipment such as crushers, grinders, and mixers from damage caused by ferrous contaminants.

Magnetic plate is easy to install, maintain, and clean. It can be customized to suit specific application requirements, such as size, shape, and magnetic strength. The company also offers a range of magnetic plate options, including single or multiple plate configurations, quick-release mechanisms, and temperature-resistant models. The Magnetic Plate provides a reliable and efficient solution for removing ferrous contaminants from various materials, helping to improve product quality, protect equipment, and increase production efficiency.

Application of Magnetic Plate

Magnetic plates are extensively used in CTC Tea machinery and in Biscuit stacking machines. They are also used for separating trapped iron in industries such as:

  • Food (Tea, Spices, Coffee, Cocoa, Milk Powder, etc.)
  • Tobacco
  • Chemicals
  • Fertilizers
  • Pharmaceuticals
  • Foundry Sand
  • Cattle Feed Materials
  • Minerals
  • Detergents
  • Conveying of lightweight tin containers
  • Conveying of M.S. sheets using multiple plates

Features of Magnetic Plate

  • Efficient cost-saving recovery of harmful tramp iron in free-flowing materials
  • Plate magnets can be mounted both, above and below the product flow
  • Magnets like ceramic or rare earth magnets are normally used in plate
  • Magnetic separators capture maximum common ferrous debris
  • Durable stainless steel construction
  • For easy cleaning, hinged plates can be swung out
  • The Plate Magnets can be cleaned manually also
  • Simple to install and has no maintenance
  • Lightweight and user-friendly

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Specification
  • Application

    Magnetic plates are extensively used in CTC Tea machinery and in Biscuit stacking machines. They are also used for separating trapped iron in industries such as:

    • Food (Tea, Spices, Coffee, Cocoa, Milk Powder etc.)
    • Tobacco
    • Chemicals
    • Fertilizers
    • Pharmaceuticals
    • Foundry Sand
    • Cattle Feed Materials
    • Minerals
    • Detergents
    • Conveying of light weight tin containers
    • Conveying of M.S. sheets using multiple plates

  • How Does it Work?

    Lighter Strength Plate Magnets offer cost-effective choices for applications with lower product flow rate, lower conveyor speeds, or thinner burden depths. High Strength Magnetic Plates with Strontium Ferrite Magnets / Rare Earth magnets can attract metal particles from thin layers of product conveyed on flat belts from distance of 6”.

    • Attract ferrous tramp from flat-belt.
    • Powerful Ceramic magnet reaches deep into conveyed material upto 6”.

    Threaded holes are provided for easy mounting of these plates with other convenient option.

    For Iron Removal, Magnetic Plates are generally located above the material flow attracting the iron particles. The Magnetic Separation Process involves the magnetic field penetrating the product flow and grabbing tramp iron as it passes by the Plate. The concentrated field holds tramp iron tightly to the magnet surface until removed during the cleaning process. For Separating of Ferromagnetic material like Tin/M.S. sheets and containers from conveyor belts, multiple Magnetic Plates at various locations are used. This prevents the falling off of sheets/containers back into the conveyor.

  • Features

    • Efficient cost-saving recovery of harmful tramp iron in free-flowing materials
    • Plate magnets can be mounted both, above and below the product flow
    • Magnets like ceramic or rare earth magnets are normally used in plate
    • Magnetic separators capture maximum common ferrous debris
    • Durable stainless steel construction
    • For easy cleaning, hinged plates can be swung out
    • The Plate Magnets can be cleaned manually also
    • Simple to install and have no maintenance
    • Lightweight and user-friendly

  • There are two Types of Plate Magnets

    • High Strength Magnetic Plates - (NdFeb Magnet – 4500 Gauss)
    • Low Strength Magnetic Plates - (Ferrite Magnet – 1200 Gauss)

  • Construction

    Magnetic Plates are available in flat and curved shape with required dimensions.The magnetic plates are made of either Ferrite or NdFeb magnets depending upon the required flux intensity. The magnetic surface is of Stainless Steel 304/316.

  • Specification

    • The compact design of these powerful magnetic separators makes them simple
    • Standard installations involve hinged models for swing–open cleaning
    • Plate Type Suspended Magnets are also available without hinges for stationary or suspended installations
    • Rare Earth is standard for food and pharmaceutical applications where product purity is paramount

  • Information Required for Design of Magnetic Plates

    • Type of material
    • Flow rate
    • Size and concentration of contamination
    • Flow passage dimensions

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